Carb
Identification & Specification
Click on image
below for large image. |
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Z1 & early Z1-A Mikuni 28mm carbs |
The early Z1 28mm carburetors are best identified by the combination
of 17mm drain plug directly under the main jet, and the angular
top cover held on with just TWO Philips screws
With the exception of the early bikes, this style of carbs was
on all Z1's and all Z1-A's up frame number Z1F-32817.
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Z1 & early Z1-A Mikuni 28mm carbs (continued) |
On
the early Z1's are very similar carbs, but there are a couple
of subtle differencesThe carb body has less reinforcing ribbing
- most noticeable in the smooth area in the main body, and very
minor differences in the choke linkage.These carbs seem to have
been fitted all the way up to engines in the 3000 range (Z1F-03xxx).
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Late Z1-A & Z1-B Mikuni 28mm carbs |
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Part
way through the Z1-A production run (After Z1F-32817), Kawasaki
modified the carbs to help address performance / tuning issues
with the earlier bikes.
The modified carbs are identified by a small drain screw angled
to the side of the float bowl. Internally, the slide, needle
jet and pilot jet were modified as well as the choke fuel pickup
pipe placement. Not only did the drain plug change, but because
the choke fuel pickup point changed, the float bowls between
the early and late versions are not interchangeable.Externally,
the carb linkages also changed. |
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KZ900 Mikuni 26mm carbs
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With
the release of the KZ900-A4 model in 1976, the carburetor design
changed considerably. The size was reduced to 26mm, the body of
the carb was totally redesigned. The top cover is more rounded
and held on with THREE Philips screws. The float bowl retained
the small drain screw design from the Z1B style carbs. Much of
the design change was focused on smoothing out the raw power of
the early Z1's into a more refined power delivery. These carbs
tend to stay in tune better given the improved design of the synchronization
linkage
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Mikuni 29mm smoothbore carbs |
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Once
power-hungry riders realized the potential of the Z1 engine,
a large array of performance parts appeared on the scene. One
of the most important of these was the Mikuni 29mm smoothbore
carbs. The stock carbs did not adapt well to the increased fuel
demands of high-lift cams and high-compression pistons, nor
the back pressure changes of the barely flow restricted 4-1
exhaust systems. The 29mm smoothbore carb was by-and-large a
cure for many tuning problems. The top of the carb is identical
to the 26mm (and later KZ1000 28mm) carbs. The float bowl went
back to using the 17mm drain plug directly under the
main jet. Great for racers as it allowed for quick changes of
the main jet. None of the VM29's have an overflow pipe
fitted in the float bowl.
l Note:
some very early sets of 29mm smoothbore carbs have a float bowl
with a small drain screw angled to the side.
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In conjunction with the change of carbs, the ignition advance
unit was changed as well - the advance unit previously ranged
from 5-40 degrees of advance, and was changed to just 20-40
degrees of advance when paired with these later carbs.
Below is a reference of jet settings for the 29mm carb on
Z1 / KZ engines. This is a good starting point for a bike
with 4-1 exhaust, after market cams (up to 0.410" lift) and
high compression pistons (approx 10.5:1). Each bike setup
is different, so actual settings will vary.
We have included the Honda CB750 settings as a reference.You
will notice the similarity of setup - so.... if you can
find a set of 29mm carbs off a CB750, they should work on
a Z1. The same is not so true with smoothbores setup for
the Suzuki GS range. The slide cutaway is different (2mm)
- yes, you can still buy new slides, but they are expensive.
| 28mm (VM28SC) |
Z1 & early Z1-A |
| Main Jet |
112.5 |
| Air Jet |
1.0 |
| Needle Jet |
P-8 |
| Jet Needle |
5J9-3 - last number is the clip position
where 1 is at the top of the needle (leanest) and
5 is at the bottom (richest) |
| Throttle valve (slide) |
2.5mm cutaway |
| Pilot Jet |
20.0 |
| Air Screw setting |
1 1/2 turns out |
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| 28mm (VM28SC) |
Late Z1-A & all
Z1-B |
| Main Jet |
112.5 |
| Air Jet |
1.0 |
| Needle Jet |
O-8 |
| Jet Needle |
5J9-2 (last number is the clip position) |
| Throttle valve (slide) |
1.5mm cutaway |
| Pilot Jet |
17.5 |
| Air Screw setting |
1 1/4 turns out |
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| 26mm (VM26SS) |
KZ900A4 & A5 |
| Main Jet |
115 |
| Air Jet |
1.0 |
| Needle Jet |
O-6 |
| Jet Needle |
5DL31-3 (last number is the clip position) |
| Throttle valve (slide) |
1.5mm cutaway |
| Pilot Jet |
17.5 |
| Air Screw setting |
1 3/8 turns out |
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| 29mm smoothbores |
Z1 / KZ900 / KZ1000 |
| Main Jet |
120 |
| Air Jet |
0.9 |
| Needle Jet |
O-6 |
| Jet Needle |
5DL31-3 |
| Throttle valve (slide) |
1.5mm cutaway |
| Pilot Jet |
17.5 or 20.0 (or 25 in the later versions) |
| Air Screw setting |
1 1/2 turns out |
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| 29mm smoothbores |
CB750 |
| Main Jet |
115 |
| Air Jet |
0.9 |
| Needle Jet |
O-6 |
| Jet Needle |
5DL31-3 |
| Throttle valve (slide) |
1.5mm cutaway |
| Pilot Jet |
17.5 or 20.0 (or 25 in the later versions) |
| Air Screw setting |
1 1/2 turns out |
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| 29mm smoothbores |
KZ650 |
| Main Jet |
105 |
| Air Jet |
0.9 |
| Needle Jet |
O-4 |
| Jet Needle |
5DL31-3 |
| Throttle valve (slide) |
1.5mm cutaway |
| Pilot Jet |
15 |
| Air Screw setting |
1 1/2 turns out |
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Our thanks to Jeff Saunders for allowing us
to use this informative guide |